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So if you were waiting for the perfect time to seize this opportunity, the time is now.

Lean Manufacturing is a ''way to design systems to minimize waste of materials, time, and effort in order to generate the maximum possible amount of value to customer''. It is the process of eliminating waste with the goal of creating ''value''. The philosophy of Lean provides the tools to release wasted time augmented with the insights of a structured process.

Lean Manufacturing is a ''way to design systems to minimize waste of materials, time, and effort in order to generate the maximum possible amount of value to customer''. It is the process of eliminating waste with the goal of creating ''value''. The philosophy of Lean providesthe tools to release wasted time augmented with the insights of a structured process.

Value is defined as 'what the customer is actually willing to "pay" for i.e. usefulness or cost:

  • Includes Functions, Features, Time & Price
  • Is the opposite of "waste"
  • Relates to the whole product or service received

Shoichiro Toyoda, President, Toyota defined waste, "Anything other than the minimum amount of equipment, materials, parts, space, and worker's time, which are absolutely essential to add value to the product."

Quality approvals get eliminated since inspection becomes an integral part of the production process

Benefits of Implementing Lean Manufacturing

Improved Productivity

Producing better work by eliminating process wastes, overburden & stress

Reduced Lead Time

Lowering production cycle times and waiting time by applying Lean tools.

Reduced Inventories

By scheduling deliveries based on shared forecasts, inventory holding costs are minimized enhancing the cash flow

Reduced Defects

By applying Lean tools & techniques inspections are made an integral part of the production process leading to lesser and lesser defects

Increased Production

Lesser Defects and shorter cycle times lead to increased production

Superior Flexibility

Quicker changeovers mean better capabilities for manufacturing wide range of products

Improved Asset Utilization

Elimination of forced outages and production losses lead to improved service performance and parts inventory control

How can we help you?

Our Lean Consultants organize Focused Improvement Workshops for training and implementation of Lean Manufacturing tools & techniques. Our workshops comprise of Cross-functional team members and involves diversity. By encouraging and bringing people together to exchange of ideas freely, we enable the decision making process. We challenge the conventional method of working to drive individual behavior by coaching them for performance. Such culture building and problem solving exercises bring insights, facts, helps identify options and creates alternative to challenge the underlying assumptions at each level and reflects the imperfections that the system has in the form of process waste. The traditional manufacturing approaches characterized by use of economic order quantities, high capacity utilization, and high inventory pave way for scheduled deliveries based on shared forecast producing make-to-order with quick changeover.

We, at Vedzen Institute, are committed to an early and total eradication of all wasteful practices at the client's. We focus on making improvements by finding solutions to chronic issues of the organisation. We hand-hold the clients with the commitment to help achieve the set targets, in finding solutions for them through empowered team work, and streamlining processes with impeccable systems in place to make the processes self-regulated, efficient and effective.

# Photos 22Jul
Implementing Lean in Furniture Industry

Megapolis is a multi-acre project by Kumar Properties and ABIL in phase III, Hinjewadi, Pune. Our engagement started in 2016. We have successfully created a beautiful system .

# Photos 22Jul
Prepare for One Piece Flow Manufacturing for Robust Production and Operational Excellence

We were invited and encouraged to conduct a Lean Diagnosis of the Construction Value Adding Velocity of the Site. What surfaced out of the diagnosis is given here.

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