Photos 31-Dec
Lean Manufacturing - Sahney Kirkwood Pvt Ltd

For over two decades, the Sahney group has supplied outstanding mica-based insulating products from their modern, automated, ISO certified locations at Nasik; and commutators & slip rings from TS-certified plants in Bangalore, India.

Sector: Manufacturing (Insulated product)

Engagement:  1 year

Workplace:  1 Facility

Website: http://www.sahney.com/


  • Lean implementation to achieve world-class excellence
  • Improve productivity & quality
  • Improve audit score
  • Energy saving
  • Customer satisfaction
  • Improve OEE



  • High process loss
  • Long lead time
  • Clutter workplace
  • The higher cost of poor quality



  • Total employee involvement
  • 5S implementation
  • Lean tools implementation
  • Culture change
  • My machine concept
  • Production maintenance partnership



  • The organization won many MNC customer awards & confidence building with clients
  • Created continuous improvement culture across the organization
  • Ensuring efficient and smoother working practices
  • An external audit of costs revealed a saving of Rs 5.5 million last FY
  • Energy cost reduced by 12%
  • Bring customer delight
  • MTBF & MTBR are improve
  • Intangible benefits – Team spirit, Bringing hands, head, and heart of the people to creating world-class organization.

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