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Photos 02-Jan
Lean Manufacturing - Premium Transmission

Premium Transmission Pvt Ltd is a part of a large diversified industrial conglomerate promoted by Mr. Karan Thapar founded in 1961. Premium provides high quality, precision-engineered power transmission products and solutions to the global engineering industry.

 

Sector: Power transmission devices manufacturing

Engagement:  1 year

Workplace:  2 Facilities

Website: https://www.premium-transmission.com/

 

Objectives:

  • Workplace improvement
  • Sustainable culture change
  • To become a world-class organization
  • Improve productivity
  • Customer satisfaction

 

Problems:

  • Clutter workplace & safety problem
  • Longer lead time
  • Customer complaints

 

Approach:

  • Training on lean-kaizen tools to all team members                                                                                                                                                                                                                                                                                                                                                                                                              
  • Forming a cross-functional team
  • Implementation of TEI
  • Cultural change
  • Implementation of 5S & visual management

 

 

Outcome:

  • 5S score increase by 70%
  • Trained people to become Lean Champion
  • Sustainable cultural change
  • Productivity improves by 38%
  • Customer complaints reduce by 53%

 

 


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