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Photos 24-Dec
Lean Manufacturing - KK Nag Pvt Ltd

 

K. K. Nag Pvt. Ltd is a plastic processing company, headquartered in Pune, India.  They are known for having pioneered various plastic processes in India.  From the concept to the final product, everything including designing, prototyping and tool making, is done by them in-house.  K. K. Nag Pvt. Ltd was established in 1965 and it pioneered the application and use of fiberglass in India.

 

Sector: Plastic Manufacturing

Engagement:  4 years

Workplace:  5 Facilities

Website: http://kknag.com/

 

Objectives:

  • Become a lean organization
  • Improve the bottom line
  • Create Workplace excellence

 

Problems:

  • Facing a difficult marketing situation
  • No growth for a few years
  • Declining bottom line & consequently declining the morale

 

Approach:

  • Workplace excellence through 5S & visual management
  • Implementation of lean tools
  • Implementation of Kaizen
  • Implementation of TQM
  • Implementation of Policy objective matrix

 

Outcome:

  • Improve productivity by 37%
  • WIP inventory reduction by 42%
  • Workplace excellence 
  • Harnessing the brainpower of the entire organization, starting from the workmen
  • Inculcating a mind-set of continuous improvement through kaizen
  • Lean & Kaizen becomes a religion of the organization
  • Won different corporate awards

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